DOWA CSR REPORT 2017

特集:DOWAのあゆみ 金属の価値を高めるDOWAの技術

From Resource to Raw Material and Material

As a mining and smelting company, for a long time the DOWA Group extracted metal resources from ore and provided as “raw material”, but gradually we came to process the raw material and produce “metal material” such as metal strips and rods. We further evolved to “functional material” by adding new functions such as electrical properties or magnetism by applying plating and processing to metal materials. In addition, we have built various technologies that adds value by extracting the potential of metal, such as heat treatment processing that improves hardness, toughness and corrosion resistance.

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Functional material technology

Metal powder, which is a functional material product of DOWA, is used for high density and large capacity magnetic recording media, such as videotapes for broadcasting stations and data storage tapes. DOWA’s metal powder, which is utilized in magnetic material technology, has top global market share, and is playing a part in the advancement of the information society.
The strength of DOWA’s technology in this field began with the production of iron oxide from iron sulfide ore, produced at the company’s Yanahara mine (Okayama Prefecture). From the ferrite magnetic powder of these raw materials, we have accumulated various technologies as we advance production of finer metal powder. While metal powder is produced from iron hydroxide as it is made into iron oxide and then reduced, it is required that the crystals are small and that the individual sizes and shapes are uniform. DOWA’s magnetic material technology clears at a high level such stringent requirements as crystal control, high purification, thin film and surface interface. In addition to metal powder, DOWA’s control technology is utilized to meet a wide range of needs, such as ferrite powder for bonded magnets used for the magnetic rolls and motors of printers and copying machines, carrier powders which play the role of carrying toner inside of copying machines, and with electrical properties (resistance), magnetic properties (magnetizing force) and physical properties (specific weight and particle size distribution).

Main initiatives for the future

In order to realize a low-carbon society, we are expanding sample work of electrode materials for fuel cells that are expected to see further growth in demand.

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Electrode materials for fuel cells

Metal processing technology

At DOWA, we manufacture high-performance copper alloy for connectors and lead frames used in automobiles and electronic devices, and DOWA’s copper alloys are also used for information and communication equipment such as smartphones. For example, copper alloys used for the small parts embedded into smartphones are required to have bending workability and high strength so they can be processed into complex shapes. We are developing and manufacturing such things as copper-titanium alloys that have both of these characteristics.
Together with developing high-performance copper alloy through alloy design and microstructure control according to the application and purpose, the strength of DOWA’s technology in this field is enhancing the process technology such as melting and casting, high precision rolling, heat treatment, cutting, pressing and metal plating, and producing high functioning and high value-added metal processed products. In addition to our connector material showing a high level of material properties such as strength, electrical and thermal conductivity, heat resistance and reliability, we have earned a high degree of trust for process technology that enhances the processing accuracy for users.

Main initiatives for the future

We are working to newly develop copper alloys and expand sales by enhancing such things as conductivity and strength.

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Copper alloy strip

Heat treatment technology

By applying heat treatment and surface treatment to metal parts placed in harsh operating environments, such as engines or the rotating parts of gearboxes so that automobiles and construction machinery can be used for a long time, this increases durability and contributes to miniaturization and weight reduction. As a leading company in the field of heat treatment and surface treatment, DOWA can provide 20 kinds of surface treatment processes, including carburizing treatment to improve wear resistance of the metal surface, gas nitriding treatment to improve fatigue resistance (“Tough-nite Process”), thermal diffusion (TD) treatment which particularly improves wear resistance for metal molds, and the Corbett process that improves seize resistance.
Together with providing customers heat treatment and surface treatment equipment designed and manufactured by our company, the strength of DOWA’s technology in this field is that by using our own heat treatment plants we can build treatment technology and know-how in-house. We can provide comprehensive engineering of both hardware and software from development phase to maintenance phase. Our technology, in terms of hardware, is adopted around the world, mainly atmosphere heat treatment equipment, and in terms of software, our high-quality heat treatment and surface treatment, based on our unique technological knowledge, mainly for carburizing and quenching, cultivated through development of various processes and equipment, is now provided worldwide.

Main initiatives for the future

We will continue to expand our business in regions overseas where the automobile industry is growing, and have launched new factories in Mexico and India.

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Heat treatment processed items

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